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Masterbatch Consumption Calculator

Hourly, daily and monthly masterbatch consumption for injection molding and extrusion — the basis for both stock planning and dosing unit selection. Free and no sign-up required; you can switch to the other 14 tools from the tabs above.

Machine Selection
Process
Auxiliaries & Cost
Material processed12.0 kg/h
Masterbatch consumption0.24 kg/h
Daily consumption3.8 kg
Monthly consumption (26 days)100 kg

How much of this consumption comes from over-dosing is shown on the tab. For accurate dosing, see the gravimetric dosing systems.

These calculations produce guide values; the final selection has to be based on the part geometry, the mold design and the data from the material manufacturer. For an assessment specific to your application, contact our technical support team.

How is this calculated?

The hourly consumption is the amount of material processed multiplied by the additive ratio in the recipe. In injection molding the amount processed comes from the shot weight and the cycle; in extrusion it comes directly from the line output.

Consumption [kg/h] = Material processed [kg/h] x Ratio [%]

Besides stock planning, this value also determines the choice of dosing unit: the dosing capacity has to cover peak consumption, yet an oversized unit loses accuracy at low ratios. How much of that consumption is unnecessary is shown on the Masterbatch Saving tab.

The method, the formula and the limits of each tool are explained directly underneath it, and the explanation changes with the tab you select. The results are engineering guide values; for an assessment specific to your application when choosing the final machine and equipment, contact our technical team.

Prepared by:Uğur Çamlıca· Teknik Part · Sources: manufacturer documentation and field practice