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Masterbatch Saving with Gravimetric Dosing

Annual material saving when moving from volumetric to gravimetric dosing, calculated from your own masterbatch and base material prices. Free and no sign-up required; you can switch to the other 14 tools from the tabs above.

Machine Selection
Process
Auxiliaries & Cost
Annual saving (switching to GRAVIMIX)12,960 €
Monthly saving1,080 €
Masterbatch saved2,160 kg/year

The logic: coarse dosing systems run above the recipe with a safety margin in order to hold the color; weighed (gravimetric) dosing removes that margin. GRAVIMIX doses to an accuracy of 0.1%.

These calculations produce guide values; the final selection has to be based on the part geometry, the mold design and the data from the material manufacturer. For an assessment specific to your application, contact our technical support team.

How is this calculated?

Coarse dosing systems are run above the recipe in order to keep the color safe — on a volumetric unit this safety margin typically reaches 45% of the ratio. Because gravimetric dosing weighs every shot, the margin disappears.

Saving [EUR/year] = Over-dosed MB [kg/year] x (MB price - Material price)

The calculation compares the annual material cost of three systems that produce the same color result. The wider the price gap between the masterbatch and the base material, the shorter the payback period.

The method, the formula and the limits of each tool are explained directly underneath it, and the explanation changes with the tab you select. The results are engineering guide values; for an assessment specific to your application when choosing the final machine and equipment, contact our technical team.

Prepared by:Uğur Çamlıca· Teknik Part · Sources: manufacturer documentation and field practice