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Mold Cooling Load and Water Flow

The cooling load in kW and the water flow in l/min that the mold requires, derived from the enthalpy drop of the material and the target temperature difference. Free and no sign-up required; you can switch to the other 14 tools from the tabs above.

Machine Selection
Process
Auxiliaries & Cost
Enthalpy drop used610 kJ/kg
Heat to be removed from the mold10.2 kW
Required water flow29.1 L/min

The enthalpy values are guide figures for the heat released between the melt temperature and the ejection temperature; in semi-crystalline materials the heat of crystallization is included. When choosing a temperature control unit, the heating power and the flow rate are assessed alongside the cooling load.

These calculations produce guide values; the final selection has to be based on the part geometry, the mold design and the data from the material manufacturer. For an assessment specific to your application, contact our technical support team.

How is this calculated?

All of the heat that enters the mold with the melt passes into the cooling water as the part comes down to its ejection temperature. The load is the amount of material processed multiplied by the enthalpy drop of the material; in semi-crystalline materials the heat of crystallization is included in that figure (PP 610, PA66 750 kJ/kg, for example).

Load [kW] = Output [kg/h] x Enthalpy [kJ/kg] / 3600
Flow [l/min] = Load x 60 / (4.19 x deltaT)

The flow rate has to be high enough to keep the inlet-to-outlet difference at 2 – 5 °C; if the difference grows, the two ends of the mold run at different temperatures and warpage becomes a risk. When selecting a temperature control unit, the heating power is assessed alongside the cooling load.

The method, the formula and the limits of each tool are explained directly underneath it, and the explanation changes with the tab you select. The results are engineering guide values; for an assessment specific to your application when choosing the final machine and equipment, contact our technical team.

Prepared by:Uğur Çamlıca· Teknik Part · Sources: manufacturer documentation and field practice