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Plasticizing Capacity Calculator

The plasticizing rate in kg/h required by your shot weight and cycle time, plus a recommended capacity with a 25% safety margin. Free and no sign-up required; you can switch to the other 14 tools from the tabs above.

Machine Selection
Process
Auxiliaries & Cost
Plasticizing rate required17.3 kg/h
Recommended capacity (+25%)21.6 kg/h
The plasticizing capacity of the machine has to be above this value. Running at the limit pushes the screw speed up, which in turn raises the shear heat and material degradation. The same figure is also the starting point for dryer and dosing unit capacity.

These calculations produce guide values; the final selection has to be based on the part geometry, the mold design and the data from the material manufacturer. For an assessment specific to your application, contact our technical support team.

How is this calculated?

The screw has to melt the next shot within the cycle. The hourly requirement comes from the shot weight multiplied by the number of cycles per hour, and it is compared against the plasticizing capacity in the machine catalog.

Requirement [kg/h] = Shot [g] x 3600 / Cycle [s] / 1000

Catalog capacities are usually measured with PS; with materials such as PA or PC the real capacity is lower. The tool therefore also suggests a value with a 25% safety margin. A capacity at its limit stretches the cycle — if dosing starts taking longer than cooling, the bottleneck is not the machine but the injection unit.

The method, the formula and the limits of each tool are explained directly underneath it, and the explanation changes with the tab you select. The results are engineering guide values; for an assessment specific to your application when choosing the final machine and equipment, contact our technical team.

Prepared by:Uğur Çamlıca· Teknik Part · Sources: manufacturer documentation and field practice