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Maximum Screw Speed Calculator

The maximum screw speed permitted by the peripheral speed limit of the material — the boundary that protects against thermal degradation and screw wear. Free and no sign-up required; you can switch to the other 14 tools from the tabs above.

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Maximum permissible speed477 rpm
Formula: speed = (peripheral speed x 1000) / (pi x screw diameter). Going above this limit raises the shear heat and, with shear-sensitive materials (PC, PMMA, ABS, PVC), leads to thermal damage and burn marks.

These calculations produce guide values; the final selection has to be based on the part geometry, the mold design and the data from the material manufacturer. For an assessment specific to your application, contact our technical support team.

How is this calculated?

The peripheral speed at the outer surface of the screw determines the shear load the material experiences. At the same rpm a large-diameter screw produces far more shear than a small one — which is why the limit is not the rpm but the peripheral speed.

Max. speed [rpm] = Speed limit [m/min] / (pi x Diameter [m])

Running above the limit accelerates thermal degradation and screw and barrel wear; with sensitive materials such as PVC and PC the limit is markedly lower.

The method, the formula and the limits of each tool are explained directly underneath it, and the explanation changes with the tab you select. The results are engineering guide values; for an assessment specific to your application when choosing the final machine and equipment, contact our technical team.

Prepared by:Uğur Çamlıca· Teknik Part · Sources: manufacturer documentation and field practice