Compact machine-side gravimetric dosing and blending - for color (masterbatch), additive and regrind.
4 modelsGRAVIMIX NECS-1 — a single-component gravimetric dosing and blending system for up to 50 kg an hour. Suitable for dried materials and ground recycled material (regrind); an Ethernet connection for FerlinBridge and the Easy Clean System are standard.
The most compact gravimetric dosing unit in the range. With a capacity of 50 kg/h and recipe support for up to 4 components, it is used on small and medium scale machines. It mounts directly on the machine throat and takes up no floor space.
NECS is designed for plants moving their dosing to a gravimetric system for the first time and for machines with low consumption. 50 kg/h covers the large majority of small and medium tonnage injection molding machines.
If your recipe consists of a single masterbatch or two components, there is no point in paying for a higher component capacity — every additional component means its own chamber, dosing valve and calibration.
The unit sits directly on the feed throat of the machine. This removes the risk of separation of the dosed mixture on its way to the machine. Components of different densities can separate from one another when they are conveyed over a long line; with dosing on the machine there is no such distance.
It also requires no separate floor area — in tight spacing between machines this can be decisive.
Running the unit continuously at its nominal capacity is not recommended; the peak consumption of the machine has to be taken into account and some margin left. A dosing unit working at the capacity limit becomes unable to feed when the cycle speeds up, and the ratio shifts.
The EasyClean design allows dismantling without tools. In plants that change color frequently, the cleaning time is a cost item independent of the technical specifications of the unit; the subject is covered in the article on color and material change.
The shared features of the series — ±0.01% weighing accuracy, the EasyClean tool-free dismantling design, touch control and consumption reporting — and why gravimetric dosing saves money compared with volumetric systems are explained in detail on the dosing systems page. For the opportunity to test GRAVIMIX free of charge on your own line before buying, you can contact us.
For a higher capacity or number of components you can look at the MECS and FLECS series.
On the NECS, calibration is the determination of the relationship between the dosing time and the quantity actually delivered, for each component. When the raw material changes, this relationship changes too — a material with a different granulate size and bulk density gives a different weight in the same time. When moving to a new raw material, renewing the calibration is the simplest way to prevent the ratio shifting. The two-step weighing method of calibration and the order of taring are explained step by step in the GRAVIMIX user guide.